One Line Covers 5~8 Models | Universal Chassis + Modular Superstructure + Programmable Testing
Police patrol vehicles, explosion-proof vehicles, shuttle buses, fire command vehicles. Customers are government agencies or industrial parks. Batch sizes: a few dozen to a few hundred units. Procurement cycles are long, and the supplier or vehicle dimensions may change from one batch to the next.
The core concept is a two-stage design: universal chassis + dedicated superstructure. The universal section has adjustable fixtures covering different wheelbases and track widths. Manual clamping with quick-change bushings. Changeover: 20 minutes. The dedicated section is modular — whatever order comes in, install the corresponding test module. Strobe testing, PA system integration, IP-rated rain testing. Test equipment snaps together like blocks.
One line covers 5 to 8 vehicle types. At 1,000 to 5,000 units per year, per-unit equipment amortization is at its lowest.
Technical Specifications
Applicable Models: Police patrol vehicles, explosion-proof vehicles, shuttle buses, fire command vehicles — government and industrial park customers; batch sizes from a few dozen to a few hundred units.
Line Layout: Two-stage design — universal chassis section with adjustable fixtures covering different wheelbases and track widths; dedicated superstructure section with modular detachable tooling; multi-function test bench accepting plug-and-play modules per vehicle type.
Core Equipment: Quick-change bushing fixtures (manual clamping); colour-coded wiring harness station with standard routing template; modular test bench with plug-in modules — pump flow rate test, strobe frequency test, IP rain test, PA system integration.
Key Technical Features: 20-minute changeover between vehicle types. One line covers 5–8 vehicle types at 1,000–5,000 units per year, achieving lowest per-unit equipment amortisation. Modular test equipment snaps together like blocks. Meets national standard protection level testing requirements.
Production Metrics: Changeover 20 minutes; covers 5–8 vehicle types; annual capacity 1,000–5,000 units; universal section tooling adjustable for wheelbase and track width variations.
